Zero liquid Discharge

1. Evaporation

The evaporation plants built by UFI are intended to efficiently store and use this steam in the best way feasible. There is a larger need for energy-efficient evaporators that can also segregate condensates so that the water can be reused due to rising energy costs and environmental concerns. UFI provides comprehensive systems that treat liquid streams and process condensates for best possible reuse while using the least amount of energy possible.Our custom-made evaporators systems combine falling film and forced circulation types with the lowest operating and maintenance costs. They can be usedintegrated or standby.

The secret to our clients' prosperous enterprises is trouble-free, continuous functioning.

2. Spent Wash Drying –

ZLD was previously only possible by composting or incinerating. However, a new technique known as spray drying of biomethanated spent wash is now developed, producing a product that is simple to store and dispatch.This drying technique produces a powdery product that can be later transformed into granules and sold to farmers as a bio-fertilizer.

In this technology, the partially concentrated biomethanated waste was is first pre-treated before feeding it to spray dryer. It is appropriate for new or existing sugary feedstock distilleries that use biomethanation as their principal raw spent wash treatment method. To recover the most energy, it can be thermally integrated with other unit processes in a distillery.

3. BIO-GAS / BIO-CNG-

From idea through completion of ZLD process, UFI's Engineering works to provide the best technology for biogas and bio-CNG plants. We have developed competence in designing a variety of Bio Gas & Bio CNG Plants & Equipments resulted due to a perfect fusion of skilled labour and reliable infrastructure. As one of the top system suppliers of prefabricated bio gas digesters, floating domes, fixed domes, bio gas storage balloons, bio gas scrubbing systems, etc., we have made a name for ourselves in the industry.

These systems of ours are renowned for their high operating competence, low maintenance requirements, and long-lasting performance.

4. CPU-

Sugar cane is the most trustworthy supply of water since it naturally contains 60–70% water and produces sugar condensate vapours when juice is concentrated in multiple effect evaporators and pan bodies. Sugar condensate water can be recovered for reuse as cooling tower make up, raw water for boiler WTP, equipment cooling, distillery process, etc. It is rich in organics and dissolved contaminants and has a temperature of 65-85° C.