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Zero Liquid Discharge

UFIPL Zero Liquid Discharge (ZLD) systems are designed to treat waste water generated at different points and recycling of all treated water into process using makeup water for cooling tower. Ensuring a sustainable and environmentally friendly operation.

Our ZLD solutions features

CPU

UFIPL ZLD systems remove impurities, contaminants and salts from wastewater, producing high-quality recycled water for reuse in the ethanol process or as makeup water for cooling tower this results in:
● Zero liquid discharge to the environment
● Reduced water consumption and costs
● Minimized wastewater treatment and disposal costs
● Improved plant efficiency and productivity
● Compliance with stringent environmental regulations
UFIPL expertise in ZLD technology to help you achieve a sustainable and environmentally responsible ethanol production process.

Water Treatment Plant (WTP)

Water Treatment Plant (WTP) is a crucial component in ethanol production, ensuring process water quality and minimizing wastewater generation. UFIPL WTP solutions are designed to treat raw water from various sources, removing impurities and contaminants. The treatment process typically involves:
● Coagulation and flocculation to remove suspended solids and organic matter
● Sedimentation and filtration to remove particulate matter
● Reverse osmosis (RO) or nanofiltration (NF) for desalination and removal of dissolved solids
● Disinfection and polishing to produce high-purity process water

Biogas Plant

Biogas Plants utilize anaerobic digestion technology to convert organic matter into bio energy (Methane). UFIPL biogas plants efficiently process various organic feedstocks, including agricultural waste, food waste and sewage sludge to produce:
● Biogas (CH₄ and CO₂)
● Biofertilizer (digestate)
● Bioenergy (electricity and heat)

The anaerobic digestion process involves:
● Pre-treatment of feedstocks to optimize digestion
● Anaerobic digestion in specially designed reactors
● Biogas upgrading to produce high-purity biomethane (optional)

UFIPL biogas plants feature:
● Advanced process control and monitoring systems
● High-efficiency digestion and biogas production
● Flexibility in feedstock utilization and energy output
● Minimal environmental impact and odor control

Spent Wash Spray Dryer

The spray drying process is a latest technology used for converting liquid spentwash into dry powder or granules.
UFIPL have established Spray drying as of the most efficient drying methods with the ability to have precise control over the size of the granules, the bulk density of the powder and the moisture content.
The process of spray drying involves atomizing the liquid feed to form fine droplets using spray nozzle /s or a rotating disc. The fine droplets come into contact with the hot air inside specially designed drying chamber.
The liquid gets evaporated and the dry solid particles collect at the base of the drying chamber. The air carries the fine particles along with the vapour which are separated by cyclone separators, bag filters & wet scrubbers.

UFIPL Spray dryers have the following key features:

I. Manufacture quality products according to Bio-Fertilizer industry standards.
II. Operator-friendly and safe system
III. Lowest operating and maintenance costs.
IV. Minimal Installation time.
V. Complete automation through PLC/DCS based system.
VI. Boiler flue gas can be used to reduce the overall energy requirement for spray drying.
VII. High thermal efficiency resulting in low fuel cost Low footprint with layouts
VIII. Very Robust construction